PRPL Lamitube 2023
PRPL Lamitube 2023
www.prpack.net - Lamitube Division We help brands to reduce their carbon footprint & increase their profits P. R. Packagings Ltd. Is a 30 year old, $15 million (INR 100 Crore) printed packaging manufacture dealing in mono-cartons, A,B,C,E,F,G fluted cartons and rigid boxes. We are suppliers to major brands like Samsung, Becton Dickinson, Hollister, etc. and exporting over 15% of our goods to USA, EU, Middle East and North Africa. We diversified into the lamitube business in 2015.
www.prpack.net Mini120 PackSys Global TM 8005 Mechatronica Switzerland, EU Bulgaria, EU • 120 tubes per minute • 80 tubes per minute • 16, 19 mm diameter • 19 to 35 mm diameter • Automatic roll change • Offline shoulder loading • Online shoulder forming • Both PBL, ABL equipped • Different orifice sizes online • Both PBL, ABL equipped
Technical Capability Summary www.prpack.net
Available Laminate structures www.prpack.net LAMINATE COLOR BARRIER BARRIER TOTAL LAMINATE COLOR BARRIER BARRIER TOTAL THICKNESS THICKNESS THICKNESS THICKNESS 175 CK EVOH 0 350 200 BLA 15 300 (ABL) VER Single 12 220 Single 350 e t SIL 250 ) 0 350 275 (PBL 390 20 275 te ARENTEVOH 275 Lamina Double 12 250 15 300 ier 9 200 TRANSP 350 175 Lamina Nylon 18 275 Barr E 200 ier 300 ium IT 12 220 300 WH Single 250 Barr 0 350 275 tic EVOH 390 Alumin 300 Plas 275 20 275 WHITE 15 300 25 325 350 *We can provide coloured laminate (yellow, pearl) or metallica Nylon 18 275 effect for MOQ 50k tubes and above 300
Available Sustainable Laminate innovations www.prpack.net We have also machine tested on both printing and tube forming machines 1. Blue loop – 100% recyclable PBL laminate The laminate is locally sourced from Huhtamaki India Ltd and validated on our machines. The laminate is APR recognized and RecyClass Approved. With availability in thickness 220, 250 and 300 Microns - it is suitable for personal care formulation 2. PCR content laminate – and printing is aesthetically successful for cosmetic range Although the surface is a bit rough and we can find gel marks, but we have successfully run 6 colour job (with image) with cold foil on the tube and sealing trials successfully done. This has been done with internal artwork and submitted to few multinational cosmetic and oral care companies.
Equipment Summary www.prpack.net Date of SPEED SPEED S. No. Function Machine Name Detail Installation PER PER UNIT MINUTE HOUR 1 Printing LETTER PRESS 6 color + 1 coater + Cold foiling 2015 100 6000 METERS Make-Dashen, Taiwan (260MM) 2 Tubeing LAMITUBE -1 Kombis , Bulgaria TMM-80 2015 80 4800 PIECES Tube/minutes(19-35DIA) 3 Tubeing LAMITUBE -2 Kombis , Bulgaria TMM-80 2015 80 4800 PIECES Tube/minutes(19-35DIA) 4 Tubeing LAMITUBE -3 Kombis , Bulgaria TMM-80 2015 80 4800 PIECES Tube/minutes(19-35DIA) PSG, MINI-120, Switzerland Fully 5 Tubeing LAMITUBE -4 automatic 120 tube/ minute (With 2015 120 7200 PIECES shoulder making) (16-19DIA) 6 REWINDING Rewinding Roll rewinding machine (260MM) 2015 80 4800 METERS Machine 7 PLATE Plate mounting Plate preparation before loading on press 2015 MOUNTING machine (260MM)
www.prpack.net Why Choose Us?
We understand the www.prpack.net importance of primary packaging especially for sensitive products in oral care & pharmaceuticals Salient features of our lamitube unit • Restricted access control • No entry without cap, shoe cover & gown • Air shower on entrance • Epoxy flooring • Puff panel based walls • Air filters and controlled HVAC • Annual calibration for Class D clean room • Use of Pass box to transfer FG
www.prpack.net
www.prpack.net
We are a sustainability first company www.prpack.net 1. We are ZERO discharge facility with ETP, STP in house 2. We have 8 rainwater harvesting pits to ensure ground water level 3. We have 250 kW + Solar panels ensuring 20% of our energy needs are met by solar 4. We help clients in down-gauging their carbon footprint via packaging 5. We are EcoVladis certified to ensure ESG (environmental, social, governance) compatible supply chain
We ensure certifications & calibrations in place www.prpack.net Our tube division is certified the following 1. ISO 9001 2. ISO 14001 3. ISO 45001 4. SEDEX 4 pillar 5. Class D Clean Room
www.prpack.net Sealing tool Cut tool Roll of laminate Cutting waste is Sensor Position control sucked Tool of diameter Tube Shoulder is Shoulder is of tube forward placed seal Seal is Placement placed is Cap is adjusted added Capping unit Package of Identify of tube reference
www.prpack.net Text Reading Shade Card inspection –in house spectrophotometer Graphite test for varnish Tape test for varnish
www.prpack.net Leakagetest – Cap /Top seal Burst test at 2 bar for side seam testing Orifice and length measurement Eye glass inspection test : side seam overlap and poly flow CuSO4 test for side seam checking
We have an in-house innovation studio www.prpack.net Printing effects Cap effects • Texture finish ⚫ Conical / Standup / Fliptop • Matt finish ⚫ Different colours available • One side matt, one side gloss ⚫ Smooth or serrate • Gloss finish ⚫ Foil ring over cap • Printing over cold foil ⚫ Wooden bamboo cap • Cold Foil over printing ⚫ Metallic coated cap ⚫ Sourced from sister concern
Images and customers www.prpack.net We are supplying tubes to - Anchor toothpaste - Hindustan Unilever (Close-up) - VLCC - Third party supplies for brands like ZYDUS etc. to - Curetech / Metrocraft - Nanz/ Glidechem - Skymap
Thanks www.prpack.net Contact us: [email protected] Phone / Whatsapp: +91-8750050305 P.R. Packagings Ltd. Sehrola Road Prithala, Palwal 121102 Haryana, India